Some of the points that must be kept in mind during the process of cast designing are as follows:
> To avoid the concentration of stresses sharp corners and frequent use of fillets should be avoided.
> Section thicknesses should be uniform as much as possible. For variations it must be done gradually.
> Abrupt changes in the thickness should be avoided at all costs.
> Simplicity is the key, the casting should be designed as simple as possible.
> It is difficult to create true large spaces and henceforth large flat surfaces must be avoided.
> Webs and ribs used for stiffening in castings should as minimal as possible.
> Curved shapes can be used in order to improve the stress handling of the cast.
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